Dual-Source Vacuum Deposition Coating System Evaporation Coater For Metal/Organic Multilayer Thin Film
Lith-BY-ZD04-Dual-Source Vacuum Deposition
Technical Specifications
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Parameter
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Specification
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Model
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Lith-BY-ZD04
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Coating Method
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Multi-source metal evaporation
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Vacuum Chamber
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Glass bell jar + stainless steel base
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Chamber Dimensions
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Φ300mm × H360mm
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Substrate Heating
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Room temperature ~ 250°C
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Substrate Size
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Φ100mm
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Film Uniformity
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≤ ±5.0% (within Φ80mm area)
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Evaporation Sources
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2 independent metal sources
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Control System
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PLC + touchscreen interface
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Footprint
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L1100mm × W800mm (main unit)
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Power Requirement
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≥ 5kW
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Key Features & Competitive Analysis
1. Compact & High Cost-Performance
· Compared to larger industrial systems, the offers a space-saving integrated design, making it ideal for labs with limited space.
· Lower operational costs due to efficient power usage and minimal maintenance needs.
2. Dual-Source Deposition Flexibility
· Many basic models offer only single-source evaporation, limiting material options. The ZHD300’s dual-source configuration enables:
o Co-evaporation: Producing alloy or doped films (e.g., metal-oxide composites).
o Sequential evaporation: Depositing multilayer structures (e.g., electrode/interlayer/active layers for solar cells).
· Superior to thermal evaporation-only systems, as it supports both organic and inorganic materials.
3. Precision & Reproducibility
· ±5% thickness uniformity outperforms many entry-level systems (typically ±8–10%), ensuring research-grade consistency.
· PLC-controlled deposition reduces human error vs. manual systems.
4. Glove-Box Compatibility
· Unlike conventional stand-alone coaters, the can be integrated with glove-box workflows, critical for:
o Air-sensitive materials (e.g., perovskites, OLED emitters).
o In-line encapsulation, reducing contamination risks.
Target Applications vs. Alternatives
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Application
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Advantage
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Alternatives
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R&D on Solar Cells
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Dual-source for graded/stacked layers
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Single-source systems lack compositional control
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OLED/Thin-Film Research
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Organic-Inorganic compatibility
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Dedicated organic evaporators (higher cost)
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Pilot Production Trials
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High uniformity meets pre-production standards
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Industrial systems (over-sized for labs)
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Conclusion: Ideal for Innovators
The Lith-BY-ZD04 bridges the gap between basic lab tools and industrial coaters, offering:
✔ Research versatility – Thin-film exploration with multi-material capability.
✔ Process reliability – Repeatable results for scalable R&D.
✔ Future-ready design – Glove-box integration for next-gen optoelectronics.
Engineered for advanced materials science, where precision meets adaptability.