1200mm Prismatic Battery Pack Stacking Pressing Machine

I. Function Overview

1）The ZW-FKDD01 machine is designed for stacking and compressing prismatic lithium cells.

2）Operators manually place end plates, insulation plates, and single cells in sequence onto the stacking platform.

3）Once stacking is complete, pressing the “Start Compression” button activates the electric cylinder controlled by the PLC system.

4）The cylinder automatically applies pressure based on the signal from the pressure sensor and stops when the preset force or displacement is reached.

5）The operator then ties the upper and lower forming steel bands to secure the stack.

6）After strapping, pressing the “Return” button allows the electric cylinder to release and return to the standby position.

7）The stacking, compressing, and strapping process is thus completed.

II. Equipment Performance Parameters

1）Applicable Battery Type: Prismatic lithium battery 100Ah–280Ah

2）Compatible Module Size: Length 200–1200mm; Width 100–300mm; Height 100–300mm

3） Control Mode: PLC control

4）Compression Force Range: 0–500kg, with buzzer and red light alarm when upper limit is reached

5） Compression Stroke Range: 200–1200mm adjustable

6）Real-time Monitoring: Dual protection for compression distance and pressure, parameters adjustable via PLC

7） Operation Safety: Dual-hand start design for enhanced safety

III. Environmental Requirements

1）Ambient Temperature: 5°C–35°C

2）Humidity: 20%–90%

3）Air Supply Pressure: 0.5–0.6 MPa

4） Power Supply: 220V, 50/60Hz

5）Floor Load Capacity: ≤200kg/m²

6） Pressure Control Accuracy: 0.5–1kg

7）Grounding Type: Direct grounding

8）Worksite: Clean, without pollution or strong electromagnetic interference

9）Installation Surface: Flat, without vibration or shock

10） Noise Level: ≤80dB

IV. Equipment Specifications

1）Machine Dimensions (L×W×H): 1960mm × 650mm × 1256mm (subject to actual configuration)

2） Machine Weight: Approx. 393kg

3） Color: Computer White (customizable upon request)

4）Total Power: ≤1.5kW

V. Machine Structure Layout

The stacking and compression machine consists of the following units:

1)Stacking and compression platform

2)Electric servo cylinder

3)Servo motor

4)Pressure sensor

5)PLC controller

6)Touchscreen control panel